Lord Skimper wrote:One wonders if a ship couldn't have its structure just sprayed onto a mold. Be it a thermacrete ship or mold and a hot liquid metal sprayed upon it, like spray painting, one could vary the content of the spray as well. Add ceramic fleck and specific PCB type circuit spray incorporated to structure. Using modular sections not welded together but melted together and designed for removal of any and all needed parts. For easy and quick retrofit.
It wouldn't be to hard to make the new building slips that extrude ships that are easy to retrofit. Modular quick builds easy to alter without retooling. Automated. Think of it like a few thousand industrial 3D printers all working in unison. Lots of plans lots of measuring then mass print ships. Forget building them by hand for a few years each. Print them out en-mass one a month per slip.
My Deity, you actually said something that made sense! At least as far as
spraying material against an object that has the initial form desired. This can be an inflatable balloon with the desired form. This has actually been thought out by present day scientists who were figuring out how the O'Neil space colonies might be built.*
Would
NOT work for building
completed ships or stations, other than as a
first step of laying down a thin outer shell for the hull that would then need major work both externally (armor for military ships, externally mounted sensors etc.) and internally (battle steel or metallic framing members, decks, overheads, bulkheads, life support, power, etc., the list goes on and on).
* For those interested, the technique is called vacuum-vapor deposition. A metal such as aluminum is heated to the boiling point, then is squirted out of an opening into space and then condenses against an inflatable form. If the surface where the aluminum spray is at room temperature, the aluminum has the metallurigical properties of rolled and heat-treated sheet metal. For a high level overview (not the nitty-gritty engineering details), read the book: Colonies In Space by T. A. Heppenheimer, Chapter 7 Construction Shack, pages 137-139 (mass-market paperback). Copyright date is 1977, ISBN: 0-446-81-581-0. A diagram is on page 139.